Beyond EVs: Honda EV Hub in Ohio Reimagines Approach to Manufacturing

• Flexible production capability will enable petrol, hybrid-electric and battery electric vehicles to be built on the same lines
• Honda engineers target human-friendly and environmentally responsible processes
• Acura EV will be first battery electric vehicle produced at Honda EV Hub in late 2025 

Honda updated its progress in establishing the Honda EV Hub in Ohio, which will create the flexibility to produce* petrol, hybrid-electric and battery electric vehicles on the same manufacturing line. A model based on the Acura Performance EV Concept, which made its global debut during the 2024 Monterey Car Week, will become the first EV made at the Marysville Auto Plant in late 2025.  

Honda is utilizing the retooling of the Marysville Auto Plant, the East Liberty Auto Plant and the Anna Engine Plant to reimagine its approach to vehicle production, focusing on human-friendly and environmentally responsible manufacturing layouts, processes and materials that will also achieve the highest level of quality, efficiency and value to customers.

Our efforts in establishing the Honda EV Hub in Ohio are not focused simply on EV production but on fundamentally reimagining our approach to manufacturing" said Mike Fischer, executive chief engineer and Honda EV Hub lead. "Our EV Hub in Ohio is creating an approach to EV production that will serve as the foundation for Honda operations throughout North America and globally"

Now, a little more than a year away from EV production in Ohio, significant retooling efforts are well underway, including the installation of the first of six 6,000-ton high-pressure die cast machines at the Anna Engine Plant for megacasting the cases for the Intelligent Power Unit (IPU), which houses the EV battery and serves as part of the vehicle platform. The IPU cases being developed are much larger than anything Honda has die cast before, with megacasting representing a new capability for Honda globally.

After consolidating two vehicle production lines into one to begin the transition to the flexible production line that will build petrol, hybrid and EVs while also maintaining current Internal Combustion Engines (ICE) and hybrid production, the Marysville Auto Plant is now preparing for an all-new capability, the sub-assembly of the Intelligent Power Unit (IPU) that will power the EVs made at the Honda EV Hub.  Associates at the Marysville Auto Plant will combine the battery modules from L-H Battery, Inc., the Honda-LG Energy Solution joint venture EV battery plant being constructed in Ohio, with the IPU case made at the Anna Engine Plant to create mid- and large-size IPUs for the different vehicles to be made at the Marysville and East Liberty Auto Plants in Ohio.

Honda is transforming its facilities focused on simple design, simple manufacturing and simple logistics to build high-quality products that keep the associate work environment and value to the customer as the priority. Honda is transforming the production environment by reducing complexity on the main production line, which enables process layouts that reduce walking required for associates. By changing the flow of certain installation processes, the team is increasing the space allotted for parts delivery and staging to create an optimized, associate-friendly environment.

In the spirit of the global Honda 0 Series of electric vehicles that we announced in January at CES, we are truly going back to zero, transforming our production environment to more human-friendly and environmentally responsible processes and materials" said Fischer. "By optimizing the flow of processes we’re also making it easier for Honda associates to achieve the highest level of quality, efficiency and value for our customers"

Honda announced plans to establish the Honda EV Hub in Ohio in October 2022, including an investment of $700 million for the retooling of its auto production facilities in Ohio. Honda and LG Energy Solution also committed to invest $3.5 billion in the new JV battery facility, with the overall investment projected to reach $4.4 billion. The facility is scheduled to be completed by the end of 2024, with an annual capacity of approximately 40GWh.

Acura Performance EV Concept 
Acura took a significant step forward in its electrification strategy with the world-debut of the Acura Performance EV Concept, previewing the premium-performance brand’s next generation all-electric model last month during Monterey Car Week. The Acura concept is an exciting performance SUV developed by the Acura Design Studio in Los Angeles and is scheduled to go into production in late 2025. An all-new Acura model based on the Acura Performance EV Concept will be the first model engineered on the new Honda-developed EV platform and the first EV produced at the Marysville Auto Plant in Ohio.

Honda Electrification Strategy
Honda will begin EV production at the EV Hub in Ohio in late 2025, based on the company’s vision to make battery-electric and fuel cell electric vehicles represent 100% of its vehicle sales by 2040.

It is the role of the Honda EV Hub in Ohio to establish the expertise and experience for EV production that will be shared across the Honda production network in North America. Moreover, even as Honda accelerates preparation for EV production, the company plans to sustain current ICE and hybrid-electric vehicle production in order to meet continued strong customer demand. The sustained success of ICE and hybrid-electric vehicle sales also will support the required investment in the electrified future.

About Honda Manufacturing in America
Honda has been producing automobiles in America for over 40 years, beginning in November 1982 with the start of automobile production at the Marysville Auto Plant.

In 2022, more than two-thirds of all Honda and Acura automobiles sold in the U.S. were made in America, using domestic and globally sourced parts. Honda’s cumulative auto production in America now exceeds 30 million vehicles.

Honda established manufacturing operations in America in 1979 with the start of motorcycle production in Marysville, Ohio, and today has one of the largest and most diverse U.S. manufacturing footprints of any international company. More than 23,000 U.S. associates support the company’s 12 manufacturing plants in America, supporting operations that have an annual capacity of more than 1.27 million automobiles, 1.52 million engines, 500,000 power equipment products and 300,000 powersports products, as well as the HondaJet advanced light jet and GE Honda HF120 turbofan engines.

Cumulatively, Honda has invested $19 billion in its U.S. manufacturing operations, including more than $3.6 billion over the past five years alone. The company also works with 600 U.S. original equipment suppliers, with U.S.-sourced parts purchases of approximately $492 billion since 1979.

Learn more at https://hondainamerica.com/.

More information about Honda is available in the Digital FactBook. 

About Acura
Acura is a leading automotive brand committed to delivering expressive styling, innovative engineering and engaging dynamics, all built on the brand’s Precision Crafted Performance DNA. The Acura lineup consists of two sport sedans, the Integra and TLX, and three sport-utility vehicles, the RDX, MDX and all-electric ZDX. A fourth SUV, the ADX, will join the lineup as a new gateway model in 2025. High-performance Type S variants further demonstrate the virtues of Acura Precision Crafted Performance. All Acura vehicles sold in America are made in the U.S., using domestic and globally sourced parts.

More information about Acura is available here: https://acuranews.com/en-US. 

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